When choosing a cable coiling machine manufacturer, you need to ensure a high level of commitment and expertise. Quality products with superior reliability and ease of use are necessary. Sharp and well-informed customer service are a must too. Winding machines should be for an extensive range of industrial use and capable of carefully-tailored solutions to meet exact customer requirements. The main things that you need to know in cable coiling machines are discussed below:
Professionalism and reliability are important for winning customers’ trust in a cable winding or cable coiling machine manufacturer. Every manufacturer must be respectful of the relevant regulations in the industrial sectors, and the machines should be certified to meet the standards stated below:
ISO 9001:2015 Quality Management System
ISO 14001:2015 Environmental Management System
OHSAS 18001:2007 Occupational Health and Safety Management System
Massive consistency and reliability of cable coiling production are achieved via the effective use of automation. Cable extruders use automation to optimize specific processes, ensuring cost reduction and consistent quality with production times. For instance, cable winding machines should automatically calculate stop points for cooling taps or ducts.
With vertical coil winding machines, automatic bending is executed. The bending systems are highly configurable in the winding machines. They are capable of handling a range of operating situations. CTC conductors or Single flat wire are bendable alongside length parameters adjustable sand height.
The rise of software control systems gives massive opportunities for every cable winding machine manufacturer to tackle modern digital technology. Every cable extruder manufacturer has embraced computer technology for tackling semi-automate aspects of winding processes. Manual control would be less consistent and prone to errors. Maximum operation efficiencies are impacted through PC-based software control systems.
Software control systems are useful, for instance, in the pre-calculation of beginning/stopping positions alongside bending configurations in the application processes. The system can transfer the winding data by the network between machine and PC, providing a massive processing time reduction. Further, data collection all through the process allows for effective quality assurance and also saves time over manual monitoring.
An effective winding machine supplier should offer a range of products. It should also offer significant configuration choices for individual devices. Meeting customers’ specified requirements accurately is something that should be taken seriously. To beat competitors, you should be confident that no other manufacturer offers such a range of configurable accessories.
For example, wire winding devices can include clamping adapters, winding mandrels, a round wire flattening unit, an overhead decoiler, and a rectangular wire decoiler alongside other options.
Not every winding machine manufacturer provides a variety of apparatus. For instance, a manufacturer can provide both wire and foil winding machines as well as vertical and horizontal winding equipment. Cable winding machines are leaders in winding technology. Dancer controlled, and Motor-driven rollers maintain wire at a consistent tension, which ensures consistent quality in the coils. The foil winding system uses cold pressure or TIG technology that has edge control and automatic stop point calculation.
Horizontal cable coiling machines are widely used in the manufacturing of coils for power transformers. These operate with every common conductor with a braking system to make sure processing is gentle. The precise control is crucial for preserving the conductors’ insulation coating. Also, vertical coiling machines are made for the production of transposed disc windings. They are the best for CTC or single conductors.
In some cases, manufacturers provide winding machines with specific requirements. For example, they offer cable winding equipment for MRI units, where the precise winding is necessary.
Along with the highest winding accuracy, these machines function with crane-free loading and constant wire tension. Quality assessment gets facilitation by full data capture. Similarly, bushing winding machines are used in the production of OIP or RIP condenser bushings. They are sensitive to work with crepe paper and aluminum foil.